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Originally Posted by FirstChrysler
I had this problem when I first got my 300C. I was concerned and came to this forum for help. I read the brake bedding post, but never got around to doing it (I'm happy to hear it is working for you). I figured I would have the dealer check it out at the first oil change and if there is a problem to have it fixed under warranty.
Well, I am at 3000 km now and I no longer have this problem. The problem went away by itself. My guess is that all my city driving may have somewhat "bedded" the brakes (but I am no mechanic). My car was sitting on my dealers lot for a while (built in August 05 and I picked it up at the end of December), so perhaps all that sitting without driving was the cause of the problem (or perhaps just a poor set of discs were used that month). What is the build date on your 300?
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There's no way to bed the brakes with just normal stop-and-go driving, no matter how aggressive. At best, you can form a partial transfer layer on the rotors during a high speed panic stop. It takes repeated 60-10 threshold braking, at least a half dozen times in rapid succession, to get the rotors glowing hot enough to melt that pad layer onto the rotor surfaces.
In your case, the surface rust (from sitting 5 months on a dealer's lot) on the cast iron rotors took a while to wear off. Once that happened, the vibration went away and the brakes felt smoother. But they still aren't performing to their full potential. Remember, there are two modes of friction - abrasive and adherent. You don't get any adherent friction unless there is a transfer layer of pad material on the rotors' swept surfaces.