Man that sucks..Been there before. I think there is a TSB for that issue. It had something to do about the piston pin holding clip going bad and causing problems. I figured that to be warranty work. Just my opinon on the situtation. Good Luck
Here's the TSB:
Form ASI-002 Rev. 1.05
April 5, 2006
TO
: ALL CHRYSLER AND DODGE DEALERS
FROM
: GLOBAL SERVICE
SUBJECT
: RAPID RESPONSE TRANSMITTAL SERVICE ACTION # 06-017
Piston Pin Retaining Ring
INVOLVED VEHICLES
: 2006 (LX) 300 SRT8/Magnum, SRT8/Charger SRT8
2006 (LE) 300 SRT8/300 Touring SRT8
NOTE: The VIN List is available on DealerCONNECT for all affected dealers. The
VIN List has been inserted in the Service Tab under Rapid Response
Transmittals. The dealers receiving the Rapid Response Transmittal Service
Action are the "Ship To" dealers and the VIN’s listed are specific to their
dealership.
SYMPTOM/CONDITION
:
A number of vehicles equipped with a 6.1 L engine may have been shipped with a
piston pin retaining ring that is not properly seated.
DIAGNOSIS:
Note: Be sure road conditions/laws will accommodate the type of vehicle
operation required to perform the Diagnosis.
1. Operate the vehicle keeping the engine speed below 2500 rpm until normal
operating temperature is obtained.
2. With the transmission in Autostick
® first gear and the vehicle traveling at
approximately 8 kph (5 mph), accelerate at Wide Open Throttle (WOT) to 5000
rpm (approximately 70 kph (45 mph)) and return to idle.
3. Listen for an engine knock sound to occur between 3500 and 5000 rpm.
4. Repeat step 2 until an engine knock sound is heard or a total of 30 accelerations
are completed.
5. If, and as soon as, an engine knock sound is heard, keep the engine speed
below 2000 rpm and immediately return the vehicle to the service department to
perform the Repair Procedure.
6. If an engine knock sound is NOT heard, the engine is OK. And no further action
is required.
PARTS REQUIRED
:
(AR) 1 05037400AF Engine Assembly
(AR) 1 05066386AA 5 Year/100,000 Mile Anti-freeze
(AR) 1 05127394AA 0W-40 Mobil 1 Engine Oil
(AR) 1 05281090 Engine Oil Filter
Form ASI-002 Rev. 1.05
REPAIR PROCEDURE
:
1. Call the STAR Center (800-850-7827) to order an engine assembly, p/n
05037400AF. The engine will be shipped directly to the dealer.
2. Replace the engine assembly. Refer to the detailed service information available in
TechCONNECT, under: Service Info, 9-Engine, Removal, and Installation.
Removal Notes:
The engine is to be removed/installed with the exhaust manifolds installed. To aid in the
engine and exhaust manifold assembly removal/installation, the A/C lines from the dash
panel along the left side of the engine must be removed as well as the coolant recovery
bottle.
The A/C compressor bolts should be removed from below.
The 4 oxygen sensor wire connectors must be disconnected.
Remember to support the transmission prior to removing the engine.
3. Following the engine change, the vehicle must be reported to the Customer
Relations Manager at the local Business Center for diversion and pick up. The
vehicles will be sold at auction with disclosure.
NOTE: Return of the replaced engine is mandatory. Follow the return
instructions issued by the STAR Center. Failure to return the engine will result in
a charge to the dealer's parts account.
POLICY
: Reimbursable within the provisions of the warranty.
NOTE: Use of the Labor Operation included with this Service Action on vehicles
other than those involved may be subject to charge back.
TIME ALLOWANCE
:
Labor Operation No:
09-01-01-91 Test Drive/Diagnosis (LE/LX) 0.5 Hrs.
09-01-01-92 Test Drive/Diagnose and Replace Engine (LX/LE) 7.3 Hrs.
95-09-00-01 Engine Handling Fee $300.00
FAILURE CODE
: ZZ – Service Action
If you have any questions, contact your Business Center.