Sunroof rattle....

[joey]

Originally Posted by strgazr36

My sunroof also rattles when it is closed. It's enough to drive me nuts. Is there any way to repair this?

Here is a TSB for one of the sunroof rattles.

Sunroof Rattle Sound
http://www.wkjeeps.com/misc/LX/TSB/TSB_2300206.pdf

SYMPTOM/CONDITION:
Metallic rattle sound in the area of the sunroof.
DIAGNOSIS:
Rattle occurs when driving on rough roads, is a metallic sound, can be moderate to severe
and typically occurs after 6000 miles are on the vehicle.



I have also had the rattling sunroof. Had it fixed once, and the rattle returned after about a year. Had to have it fixed a second time.
I could create the rattle by tapping on the metal rail.

The pic isn't my car, and the rattle was on the passenger side. But if I was in a quiet garage, it was easy to hear the ticking sound when I tapped on the rail. Tightening the Philips screw in the rail doesn't fix the noise. Dealer had to fix it under warranty.

[Hemipower300]

Get the dealer to call the zone rep and discuss.

It took three visits, tightening all fasteners, replacement of rail, etc., the FINALLY a new sunroof assembly was installed. Now it's quiet as a mouse.

This is a known issue, just not TSB'd yet....(the original TSB doesn't fix the issue on some cars.)

[GoldenCloud]

I have this issue too..... whenever my moon roof shade is slid open there is a squeaking type of noise that really drives me nuts. It sounds like it is coming from the right side of the dashboard, but my girl says it is definitely coming from up top. Glad there is a fix for it and I will be bringing it in soon for 6000 mile service, kill two birds with one stone.

[joey]

Originally Posted by GoldenCloud

I have this issue too..... whenever my moon roof shade is slid open there is a squeaking type of noise that really drives me nuts. It sounds like it is coming from the right side of the dashboard, but my girl says it is definitely coming from up top. Glad there is a fix for it and I will be bringing it in soon for 6000 mile service, kill two birds with one stone.

There is also a TSB for a squeaking sunroof for cars built before Jan 1 2005.
Since you have a 2006 this may not help you.

http://www.wkjeeps.com/misc/LX/TSB/TSB_2303805.pdf

Sunroof Squeaks While Opening Or Closing
SYMPTOM/CONDITION:
Squeak sound may be heard when the sunroof is operated. This mechanism squeak can be distinguished from a glass seal squeak because the squeak occurs when the glass seal is not in contact with roof flange. The squeak sound is most likely to occur in higher ambient temperatures. The mechanism squeak sound occurs even when the sunroof glass is removed.
DIAGNOSIS:
Operate the sunroof, if a squeak sound is heard while the glass seal is not in contact with roof flange, perform the Repair Procedure.

[s33422i]

This bulletin is supplied as technical information only and is not an authorization for repair. No part of this publication may be reproduced, stored in a retrieval system,
or transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise, without written permission of DaimlerChrysler Corporation.

SUBJECT:

Sunroof Rattle Sound

OVERVIEW:

This bulletin involves applying MOPAR Stud and Bearing Mount Adhesive to and torquing
the sunroof fasteners.

MODELS:

2005 - 2006 (LX) 300/Charger/Magnum
2006 (LE) 300/300 Touring (International Markets)

SYMPTOM/CONDITION:

Metallic rattle sound in the area of the sunroof.

DIAGNOSIS:

Rattle occurs when driving on rough roads, is a metallic sound, can be moderate to severe
and typically occurs after 6000 miles are on the vehicle. The rattle can be duplicated by
tapping/pounding up on the sunroof glass panel.

PARTS REQUIRED:

Qty. Part No. Description

1 04318032 Adhesive, MOPAR Stud and Bearing Mount

REPAIR PROCEDURE:

1. Inspect the four glass adjusting fasteners under the side mechanism covers. If the
glass adjusting fasteners are loose, torque them to 5.5 Nm (49 in. lbs.) and retest for
the rattle sound.
2. If the fasteners are secure and rattle sound is still present remove the left side A-pillar,
B-pillar and C-pillar trim, grab handle assembly, sun visor and sun visor retainer.
3. Pull the left side of the headliner down to gain access to the left side sunroof module
fasteners.
4. Remove one (1) of six (6) left side sunroof module fasteners.
5. Apply MOPAR Stud and Bearing Mount Adhesive, p/n 04318032, to the fastener
threads.
6. Install the fastener and torque it to 8-10 Nm (70-88 in. lbs.).
7. Repeat step 4-6 for the remaining five (5) left side sunroof module fasteners.
8. Install the left side A-pillar, B-pillar and C-pillar trim, grab handle assemblies, sun
visors and sun visor retainers.

NUMBER:

23-002-06

GROUP:

Body

DATE:

January 18, 2006
9. Repeat steps 2-8 for the right side sunroof fasteners.

POLICY:

Reimbursable within the provisions of the warranty.

TIME ALLOWANCE:

Labor Operation No: Description Amount

23-30-56-93 Apply Adhesive and Torque Sunroof Fasteners 1.4 Hrs.

FAILURE CODE:

ZZ Service Action
23-002-06 -2-

[ResumeSpeed]

02/19/08 … 2005-2007 Models .. TSB #23-009-08 …. Rattle Sound in Sunroof Area .. (3MR)

[justmikeandsue]

Originally Posted by Black "C"

I've experienced something like plastic rattling on the drivers side of the sunroof.
The dealer ofcourse says they can't find anything.
Anyone have this issue?

The sunroof is closed. When its opened it doesn't do it...

Thanks

Try service bulliton #23-009-08. I had this completed on my SRT8. It works. The sunroof bolts were loose and a foam kit was installed.

[erialc53]

Could it be something simple? Maybe there's something stuck in there. I had ice on mine that was melting and that created a rattling sound. I was worried at first but that's what it turned out to be.

[Piggy]

lately Ive been experiencing the same symptoms. Unfortunately, my factory warranty expired a couple of months ago. I have a 3rd party warranty. They specifically state that they do not warranty/cover "repairs of rattles, wind noise and leaks".

How much does it cost to fix?

[Rambit]

Originally Posted by Piggy

lately Ive been experiencing the same symptoms. Unfortunately, my factory warranty expired a couple of months ago. I have a 3rd party warranty. They specifically state that they do not warranty/cover "repairs of rattles, wind noise and leaks".

How much does it cost to fix?

You should be able to do this yourself. It doesn't sound complicated - http://www.wkjeeps.com/misc/LX/TSB/TSB_2300206.pdf.

On another note, this just reinforces my position against 3rd party warranties. You get what you pay for and it's the exclusions that usually get you.

EDIT: Look's like RS has a newer TSB in post #26.


Bernie