In an attempt to reduce the time required to respond to multiple threads I'm listing thermostat (tstat) info in this new thread.
If you're not comfortable swapping tstats, or in running a cooler-than-stock tstat, there's no need to read further.
===========
Here's the full list of after-market thermostats I've used, or have had reported as working well by a forum member. All work in all LX V-8s, and the V-6s as well. I've received no codes with any. My coolant temps at the track when staging on hard days/nights at the track are always in the 160-170 degree range, so runs are consistent. Heat soak is now essentially non-existent.
Note that a GSM fan mod, or equivalent, is required to see temps approaching your tstat temp in town and at the track. Otherwise you'll run just as hot as with a stock 203, which does, in fact, run at a precise 203 EVIC degrees (fan mod engaged).
Note: Those running a Diablosport Predator tuner can use the programmable fan onset temp feature to precisely control coolant temp under moderate conditions.
Coolant temperature: With a fan mod (or at fast cruise) your coolant temp will be roughly ambient air temperature plus 100 degrees, or your tstat temp, whichever is higher. Thus on an 80 degree day, even with a 160 degree tstat, your steady state coolant temp will be approx. 180 degrees with a cooler tstat, as opposed to 203 degrees with a stock tstat.
Remember - you're getting into heat soak at 190 degrees. Every 10 degree rise in coolant temp above 190 costs you a tenth at the track. And costs you mileage, hence money, on the street.
Suggestions:
For daily driving the 176-degree Robert Shaw 383-170/Valucraft 4127, below, will be perfect for most of you. I ran a 180 exclusively in Alaska for the 3 or 4 years we were there with no problems. Even if I didn't frequent the track I'd be running this 176-degree tstat and using the GSM fan mod (Diablosport Predator tuner these days) to keep temps out of the extremes that they run stock. Our LX Hemis will let us know if engine temps are not warming sufficiently to flash off moisture and other contaminants from our lubricating fluids. For those desiring a warmer tstat, the Valucraft 4128, which runs at precisely 185°, with sufficient airflow, is, along with the 4127, available at AutoZone.
At the track run a 160-degree thermostat if you have one. A fan mod is essential here.*
Disclaimer: You'll find my discussion elsewhere of the need to allow fluids temps to heat sufficiently to flash off water and other contaminants. This is a track mod that happens to work for me in daily driving as well, due in part to my locale, and through judicious use (read "avoidance") of the fan mod until full operating temperature is reached. For me, that is 210-215 degrees, not the 227s we'll regularly see in stock form. Once weekly or so is sufficient frequency for these higher coolant temps.
185-degree thermostat for LX Hemis:
MotoRad 4128: This is the 180-degree sister tstat to our preferred 170 degree FailSafe. Pick one up at AutoZone (may require a 2 or 3 day, no cost, special order. Have the counterman go to their "Special Order" page and type in 4128, then select the only tstat from the list of items that pop up). For additional info on the special features of this fine tstat, see immediately below.
176-degree thermostat for LX Hemis (my personal favorite):
Robert Shaw 383-170, more commonly found nowadays as Valucraft 4127. Note: All 3 I have personally tested run at a precise 176 degrees (fan mod engaged). Made in Germany by Cooper Standard/Robert-Shaw, the tstat is stamped "MotoRad" and "Germany".
63.5mm vice stocker's 63mm. Requires small flat blade driver, or similar, to help tuck rubber gasket into receiver due to slightly tighter fit.
Heavy Duty, has brass dog-bone wobbler in air bleed hole. Orient bleed hole to highest point of the thermostat during install.
Fail-Safe feature insures thermostat valve moves to full open position in event of a failure, a safety feature lacking in the stock thermostat. More expensive at $13, but well worth it.
This, along with its 185° brother, the 4128, is the finest tstat available for LX Hemis. It is available through *any* AutoZone. The Robert-Shaw 383-170 can be quickly called up at any AutoZone parts counter by having the counter man go to their "Cross Reference" page and type in 383170. It will show up as RobertShaw, or perhaps as Valucraft. $12.99.
Alternately, you can have him go to their "Special Order" page and type in 4127, then select the only tstat from the list of 6 or 8 items that pop up.
Typically the special order will arrive within 2 or 3 days; there is no extra charge. The 383-170 AutoZone box says Valucraft and shows part # 4127.
Below are pics of the MotoRad 4127 as offered by AutoZone, compliments of wquiles.
Note: Most, if not all, of the MotoRad tstats now come in a Yellow & Black box marked "Valucraft", and will simply show 4127 or 4128 on the bar code sticker.
160 degree thermostat for LX Hemis (track use only, cooler weather only (below 70°)):
Milodon 16405. Note: The one I have tested runs at 156 degrees, occasionally 154 degrees (fan mod engaged, OAT below 70°). Available at Checker / Kragen / Schuck's Auto Parts stores. $12.99.
Note: This Milodon is a non-bypass tstat, and is therefore not a prescribed/recommended tstat for our bypass system-equipped Hemis. See this thread for more info on the differences between bypass (our type of thermostat) and the not-recommended non-bypass types of thermostats: ARE Cooling (Aluminium Radiators & Engineering P/L)
If anyone finds a bypass 160-degree tstat (one with the large disc on the lower end), please post that info to this thread.
Changing the tstat:
It's not necessary to drain the coolant system to change out the tstat, so I suggest you use neither Prestone's nor the service manual's method. Refer to the recommended change procedure, below (no draining, no bleeding, etc.). Beforehand buy a gallon jug of distilled water (recommended) or drinking water. You'll need a 13mm socket, with magnetic insert to retain the bolts, an extension and ratchet or breaker bar, plus 1 small-to-medium flatblade screwdriver (MotoRad 4127 & 4128 only) and a shop rag or two.
Meister tip: A one-gallon ZipLoc Freezer bag is ideal for catching the coolant released when the tstat housing and tstat are removed. A second person to hold the bag in position is required. (Keep the radiator cap tightly sealed until the tstat swap is complete and the housing is snugged down.)
Done this way no more than a couple oz. of coolant will be spilled. A shop rag or two strategically pre-positioned directly below the tstat housing usually catches it all.
1. Allow cooling system to cool to a temp your fingers can stand before servicing. Test at the tstat housing.
2. Using a 13mm socket and an extension remove the tstat housing.
3. Before removing old thermostat, note orientation of jiggle pin/bleed hole so the new thermostat, if so equipped, can be installed in the correct position. (This should always be to the top/highest point of your tstat.) Remove old thermostat by gently pulling or prying against center arch with screwdriver.
4. Remove rubber gasket from old tstat and place on new tstat.
5. Install thermostat with bleed hole at highest point.
6. With the 63.5mm 4127 & 4128 tstats you'll use a small flatblade driver, or the end of your pocket comb, etc., to help tuck the now-tighter gasket into the housing. Verify proper alignment & wobbler placement then push firmly in with finger tips to seat "fully". Note that it's both normal & OK for the gasket to extend beyond flush when installing a larger tstat. In fact, it's highly desirable, ensuring a very secure, leak-proof, fit once the tstat housing is snugged down on top of it
7. Replace housing; tighten slowly & evenly.
8. Top off coolant recovery system with straight distilled water, not a 50/50 mix of water & antifreeze. Your engine will run cooler and you'll still be protected to well below freezing. If in doubt, a $5 hydrometer will show your exact freeze protection point. Top off as needed as engine idles. Allow engine to idle till coolant needle approaches mid temp on the panel gauge. If EVIC equipped, monitor coolant temp in EVIC also. Snug the cap. Re-check coolant level frequently & top off as necessary over next several days, especially if only driving short distances.
Now that you are familiar with the steps, take a few minutes to view PowerWagon896's excellent LX Thermostat Changeout Video. You'll find that here: LX Thermostat Changeout Video - LX Forums
That done, you're ready to go!
Attention Canadian residents: The MotoRad 4127, 176 degree tstat, is available in Canada from PartSource, part # 302-170.
The MotoRad 4128, 185 degree tstat, is available from Canadian Tire, part #: 14-4038-6; Motorad part # 332-180.
*Note: If heading to the track before you get a Predator or get the GSM mod installed there is a cheap, simple, *manual* way to cause the radiator fan to run continuously, which is what you'll want it to be doing at the track. If interested, do a word search for ".25 cent fan mod". It involves 2 spade connectors and a 3" section of medium gauge wire. You can make it in 5 minutes. It's cumbersome to employ, and then to remove when the racing's over, but it is effective. 'Hard to beat the price also. (Be alert not to run your battery down running a manual fan mod. Starting your engine every 25 minutes and running it for several minutes is a good practice. And don't be at the track without a set of jumper cables in the trunk.)
ADDED - Simple fan mod For those not desiring the ability to disable ESP and Torque Management (the GSM mod) here is a simple do-it-yourself fan mod which 330toSRT8 found on Charger Forums and clarified. Here, with thanks, are his notes:
With all the parts in hand it should take less than one hour. Below is the schematic from nCHARGE that I used. I added a few comments to the image. This install requires several male and female disconnects for the connections. The sheet metal tab already has a 1/8" hole but will need to be enlarged to approx. 1/2" for most switches. The strip panel on the driver side doorway can be easily removed by pulling it (it is held by 2 tangs). Then remove the large panel under the steering wheel by removing the two screws and gently pulling (it is held by about 4 tangs). Removing these two pieces allows good access to route the switch wire and you can remove the entire piece of sheetmetal for easier drilling (held on my 4 bolts). Jim Turner's Fan Mod instructions contains photos of what I describe. http://arvizo.net/images/FanMod2.JPG
If you're not comfortable swapping tstats, or in running a cooler-than-stock tstat, there's no need to read further.
===========
Here's the full list of after-market thermostats I've used, or have had reported as working well by a forum member. All work in all LX V-8s, and the V-6s as well. I've received no codes with any. My coolant temps at the track when staging on hard days/nights at the track are always in the 160-170 degree range, so runs are consistent. Heat soak is now essentially non-existent.
Note that a GSM fan mod, or equivalent, is required to see temps approaching your tstat temp in town and at the track. Otherwise you'll run just as hot as with a stock 203, which does, in fact, run at a precise 203 EVIC degrees (fan mod engaged).
Note: Those running a Diablosport Predator tuner can use the programmable fan onset temp feature to precisely control coolant temp under moderate conditions.
Coolant temperature: With a fan mod (or at fast cruise) your coolant temp will be roughly ambient air temperature plus 100 degrees, or your tstat temp, whichever is higher. Thus on an 80 degree day, even with a 160 degree tstat, your steady state coolant temp will be approx. 180 degrees with a cooler tstat, as opposed to 203 degrees with a stock tstat.
Remember - you're getting into heat soak at 190 degrees. Every 10 degree rise in coolant temp above 190 costs you a tenth at the track. And costs you mileage, hence money, on the street.
Suggestions:
For daily driving the 176-degree Robert Shaw 383-170/Valucraft 4127, below, will be perfect for most of you. I ran a 180 exclusively in Alaska for the 3 or 4 years we were there with no problems. Even if I didn't frequent the track I'd be running this 176-degree tstat and using the GSM fan mod (Diablosport Predator tuner these days) to keep temps out of the extremes that they run stock. Our LX Hemis will let us know if engine temps are not warming sufficiently to flash off moisture and other contaminants from our lubricating fluids. For those desiring a warmer tstat, the Valucraft 4128, which runs at precisely 185°, with sufficient airflow, is, along with the 4127, available at AutoZone.
At the track run a 160-degree thermostat if you have one. A fan mod is essential here.*
Disclaimer: You'll find my discussion elsewhere of the need to allow fluids temps to heat sufficiently to flash off water and other contaminants. This is a track mod that happens to work for me in daily driving as well, due in part to my locale, and through judicious use (read "avoidance") of the fan mod until full operating temperature is reached. For me, that is 210-215 degrees, not the 227s we'll regularly see in stock form. Once weekly or so is sufficient frequency for these higher coolant temps.
185-degree thermostat for LX Hemis:
MotoRad 4128: This is the 180-degree sister tstat to our preferred 170 degree FailSafe. Pick one up at AutoZone (may require a 2 or 3 day, no cost, special order. Have the counterman go to their "Special Order" page and type in 4128, then select the only tstat from the list of items that pop up). For additional info on the special features of this fine tstat, see immediately below.
176-degree thermostat for LX Hemis (my personal favorite):
Robert Shaw 383-170, more commonly found nowadays as Valucraft 4127. Note: All 3 I have personally tested run at a precise 176 degrees (fan mod engaged). Made in Germany by Cooper Standard/Robert-Shaw, the tstat is stamped "MotoRad" and "Germany".
63.5mm vice stocker's 63mm. Requires small flat blade driver, or similar, to help tuck rubber gasket into receiver due to slightly tighter fit.
Heavy Duty, has brass dog-bone wobbler in air bleed hole. Orient bleed hole to highest point of the thermostat during install.
Fail-Safe feature insures thermostat valve moves to full open position in event of a failure, a safety feature lacking in the stock thermostat. More expensive at $13, but well worth it.
This, along with its 185° brother, the 4128, is the finest tstat available for LX Hemis. It is available through *any* AutoZone. The Robert-Shaw 383-170 can be quickly called up at any AutoZone parts counter by having the counter man go to their "Cross Reference" page and type in 383170. It will show up as RobertShaw, or perhaps as Valucraft. $12.99.
Alternately, you can have him go to their "Special Order" page and type in 4127, then select the only tstat from the list of 6 or 8 items that pop up.
Typically the special order will arrive within 2 or 3 days; there is no extra charge. The 383-170 AutoZone box says Valucraft and shows part # 4127.
Below are pics of the MotoRad 4127 as offered by AutoZone, compliments of wquiles.
Note: Most, if not all, of the MotoRad tstats now come in a Yellow & Black box marked "Valucraft", and will simply show 4127 or 4128 on the bar code sticker.
160 degree thermostat for LX Hemis (track use only, cooler weather only (below 70°)):
Milodon 16405. Note: The one I have tested runs at 156 degrees, occasionally 154 degrees (fan mod engaged, OAT below 70°). Available at Checker / Kragen / Schuck's Auto Parts stores. $12.99.
Note: This Milodon is a non-bypass tstat, and is therefore not a prescribed/recommended tstat for our bypass system-equipped Hemis. See this thread for more info on the differences between bypass (our type of thermostat) and the not-recommended non-bypass types of thermostats: ARE Cooling (Aluminium Radiators & Engineering P/L)
If anyone finds a bypass 160-degree tstat (one with the large disc on the lower end), please post that info to this thread.
Changing the tstat:
It's not necessary to drain the coolant system to change out the tstat, so I suggest you use neither Prestone's nor the service manual's method. Refer to the recommended change procedure, below (no draining, no bleeding, etc.). Beforehand buy a gallon jug of distilled water (recommended) or drinking water. You'll need a 13mm socket, with magnetic insert to retain the bolts, an extension and ratchet or breaker bar, plus 1 small-to-medium flatblade screwdriver (MotoRad 4127 & 4128 only) and a shop rag or two.
Meister tip: A one-gallon ZipLoc Freezer bag is ideal for catching the coolant released when the tstat housing and tstat are removed. A second person to hold the bag in position is required. (Keep the radiator cap tightly sealed until the tstat swap is complete and the housing is snugged down.)
Done this way no more than a couple oz. of coolant will be spilled. A shop rag or two strategically pre-positioned directly below the tstat housing usually catches it all.
1. Allow cooling system to cool to a temp your fingers can stand before servicing. Test at the tstat housing.
2. Using a 13mm socket and an extension remove the tstat housing.
3. Before removing old thermostat, note orientation of jiggle pin/bleed hole so the new thermostat, if so equipped, can be installed in the correct position. (This should always be to the top/highest point of your tstat.) Remove old thermostat by gently pulling or prying against center arch with screwdriver.
4. Remove rubber gasket from old tstat and place on new tstat.
5. Install thermostat with bleed hole at highest point.
6. With the 63.5mm 4127 & 4128 tstats you'll use a small flatblade driver, or the end of your pocket comb, etc., to help tuck the now-tighter gasket into the housing. Verify proper alignment & wobbler placement then push firmly in with finger tips to seat "fully". Note that it's both normal & OK for the gasket to extend beyond flush when installing a larger tstat. In fact, it's highly desirable, ensuring a very secure, leak-proof, fit once the tstat housing is snugged down on top of it
7. Replace housing; tighten slowly & evenly.
8. Top off coolant recovery system with straight distilled water, not a 50/50 mix of water & antifreeze. Your engine will run cooler and you'll still be protected to well below freezing. If in doubt, a $5 hydrometer will show your exact freeze protection point. Top off as needed as engine idles. Allow engine to idle till coolant needle approaches mid temp on the panel gauge. If EVIC equipped, monitor coolant temp in EVIC also. Snug the cap. Re-check coolant level frequently & top off as necessary over next several days, especially if only driving short distances.
Now that you are familiar with the steps, take a few minutes to view PowerWagon896's excellent LX Thermostat Changeout Video. You'll find that here: LX Thermostat Changeout Video - LX Forums
That done, you're ready to go!
Attention Canadian residents: The MotoRad 4127, 176 degree tstat, is available in Canada from PartSource, part # 302-170.
The MotoRad 4128, 185 degree tstat, is available from Canadian Tire, part #: 14-4038-6; Motorad part # 332-180.
*Note: If heading to the track before you get a Predator or get the GSM mod installed there is a cheap, simple, *manual* way to cause the radiator fan to run continuously, which is what you'll want it to be doing at the track. If interested, do a word search for ".25 cent fan mod". It involves 2 spade connectors and a 3" section of medium gauge wire. You can make it in 5 minutes. It's cumbersome to employ, and then to remove when the racing's over, but it is effective. 'Hard to beat the price also. (Be alert not to run your battery down running a manual fan mod. Starting your engine every 25 minutes and running it for several minutes is a good practice. And don't be at the track without a set of jumper cables in the trunk.)
ADDED - Simple fan mod For those not desiring the ability to disable ESP and Torque Management (the GSM mod) here is a simple do-it-yourself fan mod which 330toSRT8 found on Charger Forums and clarified. Here, with thanks, are his notes:
With all the parts in hand it should take less than one hour. Below is the schematic from nCHARGE that I used. I added a few comments to the image. This install requires several male and female disconnects for the connections. The sheet metal tab already has a 1/8" hole but will need to be enlarged to approx. 1/2" for most switches. The strip panel on the driver side doorway can be easily removed by pulling it (it is held by 2 tangs). Then remove the large panel under the steering wheel by removing the two screws and gently pulling (it is held by about 4 tangs). Removing these two pieces allows good access to route the switch wire and you can remove the entire piece of sheetmetal for easier drilling (held on my 4 bolts). Jim Turner's Fan Mod instructions contains photos of what I describe. http://arvizo.net/images/FanMod2.JPG
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